Strategy. Planning. Execution.
Fibreglass, also known as glass-reinforced plastic (GRP) or also called glass-fibre reinforced plastic (GFRP), is embedded with a resin mix to make composites.
The mixes of resin and fibreglass are determined at the design stage to take into account all the attributes needed and conditions the composite will have to undergo, for example, if it will be underwater or in extreme temperatures.
The mixing process is critical to achieving the required results for the product.
If there are any errors in the mix or the fabrication process, the product will not be able to handle its designed propose.
What makes composites beneficial is its ability to be moulded into various complex shapes, and the characteristics it can achieve from the process.
Depending on the resin makeup/mix and the types of fibreglass used.
The fibreglass composite can be used to achieve the following attributes:
- Resistance to chemicals
- Mechanical (strength)
- Insulating properties (electrical and heat)
- Fire retardant
- Resistance to extreme temperatures
- Resistance to corrosion
- Its non-conductivity
- Lightweight compared to steel.
Where composites can be used
Versatility of composites
Due to the versatility of composites, it can be used in a wide range of industries:
- Defence / Military
- Renewable energy
- Health and leisure (fitness)
- Land transport
- Agri machinery
- Vehicle conversions
- Art and sculptures
- Prototype development
- And many more uses.
If you would like to know more talk to the experts at Swift Composites.
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Composites, also known as man-made materials, are those that have been engineered to produce a specific function.
Composites can be made of different parts including plastics and fibreglass.
They are often used for their strength, durability, and resistance to corrosion or damage.
The main difference between composites and other materials is that they can be designed in such a way as to produce specific desired characteristics like weight, stiffness or heat resistance while still maintaining their strength.
This makes them an excellent choice for parts where these characteristics need to be altered without compromising the overall integrity of the object being created.
Composite materials are a combination of two or more materials that are combined to produce a material with desired properties.
These composite products can be used in many different industries and applications, including aerospace, automotive, construction, petrochemical and military.
The most common use for these composite materials is in the transportation industry as they have higher strength-to-weight ratios than metal alloys which makes them lighter without sacrificing durability.
This means that cars made from composites are not only durable but also incredibly lightweight which reduces fuel consumption by up to 50%.
There are many benefits of using these composite materials in different industries and applications so it’s worth considering what they could do for your company.
In the case of composites, these materials are combined with polymers and other fillers to create strong and lightweight materials for use in engineering.
The complex process begins by mixing together resins, solvents, fibres (such as glass or carbon), plasticizers, pigments, and additives such as flame retardants.
The mixture is then put into a mould depending on the ailment being cured or produced by it, as it may need to be heated or put under pressure to cure.
Composite materials, combine two or more components to produce a material with specific physical qualities.
These can be natural (such as wood) or man-made (such as fibreglass).
The most common types of composite materials are plastic and metal.
Plastic composites can be made from polymers such as acrylics, phenolics, epoxies and styrenics.
They typically have good strength-to-weight ratios; high resistance to temperature extremes; low coefficients of friction; excellent wear resistance; and good electrical insulation properties.
Metal composites may contain steel or aluminium for added strength in demanding applications such as aerospace construction where weight is crucial.
There are many different types of materials and each one has its own unique set of characteristics that makes them more suited for certain applications.
Composite materials, in particular, have a number of benefits to offer including a high strength-to-weight ratio and corrosion resistance.
The specific properties depending on the type of composite material but typically they will be lighter weight than metals yet still strong and stiffer than plastics or wood.
Materials can also be designed to resist a wide range of temperatures as well as corrosion from water or chemicals.
It is no secret that composites are a great option for many applications.
They are durable, lightweight, and easy to work with. Many people don’t know how to use them properly which can lead to costly mistakes and wasted materials.
Swift Composites Ireland has the expertise you need in order to get started with composites on your next project.
Composites are a great material to use in the manufacturing industry because they have many benefits.
One of these is that composites can be used for both functional and decorative purposes.
This means that you can use them in any area of your product where you want it to look good as well as perform its function.
Another benefit is that composites are cost-effective, which makes them a popular choice with most manufacturers.
If you’re looking for a material with all these features, then composites may just be right for your manufacturing needs!
Composite fabrication is assembling several composite parts to make the final product or combine composite parts and other materials.
The task can range from assembling the final product entirely in the factory, ready to be shipped as one unit.
Or if the composite part is so big that shipping it as one unit is not possible, it can be sent in pieces ready for the client to assemble when they get it.
An example of this would be making an engine cover for a machine with an access flap.
The two parts would be made separately and overlap to accommodate them to close onto each other and make a seal.
The composite fabrication process would be to assemble the two composite parts by fixing them with the accessories needed, such as hinges and latch.
Which then can be delivered to the client ready for installation.
This process will differ significantly, depending on the project at hand.